Facilities, Devices and Instruments
Physics of New Materials
Hybrid technologies integrating soft-chemical synthesis with mechanical activation and modern field-assisted processing are used to obtain solids with predefined nanostructures.
Coatings, thin-films and multilayers are deposited by sputtering, spin-coating and spray-drying. Processing by field-assisted methods (microwaves; FAST/SPS in collaboration with FCT) are available. For the investigation of static and dynamic structures and properties, progressive laboratory methods (XRD + 2D Detector, XRR, AFM, MFM, MOKE) can be used. To investigate phase transitions and thermal expansion high temperature DSC and DIL are at hand. State-of the art, synchrotron radiation methods including inelastic and nuclear resonant scattering are performed at the Hasylab in Hamburg, ESRF in Grenoble, Spring8 in Japan and APS in USA.
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Magnetron-sputtering
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Leybold LAB 500
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High-vacuum HV magnetron sputtering (Leybold):
- HV deposition of ultrathin films & multilayer systems.
- simultaneous thin-film deposition from 5 sputtering targets possible.
- in-situ thermal annealing
- reactive sputtering under Argon or Oxygen atmosphere
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Leybold Heraeus Z400
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| Text: Eileen Otterstein, Enrico Buchholz (Nov., Dec. 2008) Photo: Sabine Radtke (Nov. 2008)
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Bruker AXS D8 Discover diffractometer with GADDS
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Measurements produced by GADDS System
- structure analysis of powder materials and small bulks
- Phase identification, Phase quantification, Texture, Stress, Single Crystal Diffraction,
Small Angle X-ray Scattering
- fast real-time data collection with unique HI-STAR area detector
- simultaneous large chi and 2θ data acquisition for fast powder and texture investigations
- highly intense, point-like parallel beam using cross-coupled Göbel Mirrors
- kinetic studies of phase transitions
Pictures from and produced with
Bruker AXS D8 Discover diffractometer with GADDS
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| Text: Eileen Otterstein, Photo: Sabine Radtke (Nov. 2008)
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X-ray Reflexion (XRR) (BRUKER)
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- grazing incidence X-ray diffraction
- uses small incident angles for the incoming X-ray, so that diffraction can be made surface
sensitive
- used to get information like
- thickness
- roughness
- density
from thin films of 0.1 nm to 100 nm
Pictures from and produced with
X-ray Reflexion (XRR)
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| Text: Enrico Buchholz (Dec. 2008), Photos: Sabine Radtke (Nov. 2008)
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Scanning Probe Microscope (SPM) SOLVER
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- study of properties of the surface at nanometer scale
- visualizing and performing quantitative measurements of mechanical (hardness, elasticity,
viscidity), electrical (conductivity, capacity, distribution of surface charge) and
magnetic properties of the sample
- working with sizes from several microns to angstrom
- combination of AFM (Atomic Force Microscope) and MFM (Magnetic Force Microscope)
- sample environment: air, controlled atmosphere and liquids
Presentation of Nano Particles created with SMP and more photos of the Scanning Probe Microscope
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| Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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| High-energy ball-milling: planetary ball-mill (RETSCH PM 400)
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- comminution / mechanical alloying of powder precursors
- pulverizes and mixes soft, medium-hard to extremely hard, brittle and fibrous materials
- high speed of 30 to 400 min-1 in combination with the very large sun wheel diameter of 300 mm
guarantee extremely high fineness in a short time
- 4 grinding stations for grinding jars with a nominal volume of 12 to 500 ml
- reproducible results due to energy and speed control
- direction reversal
- sample environment : liquid, inert gas (with special vials)
- grinding bowls: stainless steel, WC, ZrO2, sintered Al2O3
- Material feed size* < 10 mm
- Final fineness* < 1 µm, for colloidal grinding < 0.1 µm
(*depending on feed material and instrument configuration/settings)
Text: Eileen Otterstein, Photo: Sabine Radtke (Nov. 2008)
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High-temperature heat-flux Differential Scanning Calorimeter (NETZSCH Pegasus 404C)
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- kinetics of phase transitions
- stability, phase transitions, crystallization, melting
- temperature : RT - 1600°C
- sample environment : inert gas, vacuum
- corundum (Al2O3) and platinum (Pt) crucibles
- heating and cooling rates : 0.1 up to 20 K/min
More pictures fom this device
and Comparison of DSC signals of Platinum and Corundum Crucibles
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| Text: Eileen Otterstein, Photo: Sabine Radtke (Nov. 2008)
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High-temperature Dilatometer (NETZSCH DIL 402C)
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- thermal expansion
- kinetics of phase transitions
- temperature: RT - 1600°C
- sample environment : inert gas, reactive gas, vacuum
- heating rate: < 5 K/min
More photos and figures of measurements
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| Text: Eileen Otterstein, Photo: Sabine Radtke (Nov. 2008)
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MOKE- setup ( Magneto-Optic Kerr Effect)
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- with polarisator, analysator, electromagnet and HeNe-laser
- with 2 Tesla electromagnet
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Cryostat to combine MR and MOKE measurements
(MR: magneto resistance; MOKE: Magneto-Optic Kerr Effect)
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Concurrent illustration of MOKE and MR measurement
Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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Laboratory press (P-O-Weber)
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Nanostructured powder materials can be consolidated into bulk parts (pellets up to 4 cm diameter)
using a 450 kN hydraulic press (P-O-Weber). External heating under applied pressure (close to 1 GPa)
is used to further assist sintering to full density.
- sample environment: air, vacuum
- temperature: up to 500°C depending on specimen size.
More photos of this device and equipment
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| Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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High-temperature Vacuum furnace (Neytech QeX) |
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- computer controlled operation: temperature-time heating and cooling profiles, thermal cycles
- thermal annealing (max. 1200°C)
- sample environment : inert gas, vacuum
- max. specimen size : diameter = 10,0cm, height = 6,3cm
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| Text: Eileen Otterstein, Photo: Sabine Radtke (Nov. 2008)
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Mini Spray Drying B-290 (BÜCHI Laborthechnik AG) |
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- drying aqueous or organic solutions, emulsions, suspension, dispersion etc.
- evaporation of moisture from an atomised feed by mixing the spay and the drying medium (air)
- applications:
- spray drying
- micronizations
- micro encapsulation
- englobing
- max. inlet temperature: 220°C
- max. evaporation output: 1.0 kg H2O/h
- spraying gas: compressed air 200 - 1000 litre/h, 5 - 8 bar
High-performance cyclone
small cyclone with higher recovery rate, connection seal, screw cap and product receiving vial for small quantities
Outlet filter
- filter to protect aspirator and ambient from fine particles
- one polyester deep-bed filter and one PTFE membrane filter for product recovery included
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| Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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High-precision crystal cutter (DISCO DAD 320) |
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Automatic dicing saw
- 20-500 μm gap width,
- 30.000 turns/min
- water cooling system
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| Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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Spincoater P6700 SCS Coating
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rotating disk →
Deposition of films and thick coatings from sol-gel precursors, liquids and polymers
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| Text: Eileen Otterstein, Enrico Buchholz (Nov., Dec. 2008), Photos: Sabine Radtke (Nov. 2008)
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Arc melting (Bühler MAM-1)
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Metallic alloys and precursors for ball-milling processing may also be prepared
using arc melting
- amount of approx. 10 - 20 g
- temperature till 3500°C
- water-cooled Cupper crucible plate
- tungsten firing pin
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| Text: Eileen Otterstein, Photos: Sabine Radtke (Nov. 2008)
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Optical microscopy: polarisation-light microscope with digital camera (Olympus)
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OLYMPUS Stereo microscop SZX 9
with optical beam splitter and C-5050Z Digital Zoom Camera
More photos
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| Text: Eileen Otterstein, Enrico Buchholz (Nov., Dec. 2008), Photos: Sabine Radtke (Nov. 2008)
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